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feat(main): improve Electron window persistence and diagnostics - #983

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khaira777 merged 4 commits into
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feat/electron-44-window-and-telemetry-improvements
Oct 6, 2026
Merged

khaira777 merged 4 commits into
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feat/electron-44-window-and-telemetry-improvements

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@khaira777

@khaira777 khaira777 commented Oct 6, 2026 •

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Intent

Follow-up to the merged Electron 43.7.7 -> 44.5.1 bump (PR #963). Adopt the Electron 44 capabilities that replace work FloCafe was doing by hand, keeping the change surgical: (1) enable native window state persistence on the main window (name 'flo-main' plus windowStatePersistence: true) so size, position, maximized and fullscreen state survive restarts instead of always opening at the hardcoded 1400x900; (2) capture the new details.systemErrorCode on app 'child-process-gone' in both the log line and the child_process_gone telemetry event, so child-process launch failures such as ENOENT, permission errors and Windows error codes are diagnosable rather than a bare non-zero exit code; (3) destroy the failed window before recreating it in recoverFailedWindow so the unique window name and GPU resources are released before the replacement is created. Constraints and deliberate decisions: createMainWindow must keep accepting a trailing TitleBarMode string for existing call sites while also accepting an options override object; the sleep/wake 1px repaint nudge stays as defense-in-depth even though Chromium 152 improves compositor recovery; title-bar mode behavior is unchanged. The platform titlebar runtime probe observer window gets a distinct name so it does not collide with the flo-main window. Changes are limited to main/index.ts, main/window-options.ts, tests/titlebar-window-options.test.ts and tests/platform-titlebar-runtime-probe.cjs. Validate with the no-mistakes pipeline, push the branch and open the PR.

What Changed

  • Enable native state persistence for the flo-main window, retaining its default size and supporting window option overrides alongside title-bar modes.
  • Include child-process systemErrorCode in logs and telemetry, and destroy a failed window before recreating it.
  • Give the title-bar runtime probe a distinct window name and document and assert the main window’s persistence settings.

Risk Assessment

✅ Low: The change is narrowly scoped, preserves existing title-bar call patterns, and configures Electron window-state persistence with a unique window name as documented by Electron.

Testing

Built and launched Flo with Electron 44.5.1 using isolated native E2E profiles. Maximized geometry and fullscreen state survived restarts; child-process logs and captured telemetry included systemErrorCode=2; retry exhaustion replaced the window only after destroying the old one; and resume retained the 1px repaint nudge. The first temporary telemetry driver needed a Playwright evaluator access adjustment, and a failed-navigation attempt did not reach the recovery branch; both drivers were corrected and the focused scenarios passed. Screenshots and runtime logs are attached. Generated build and test files were removed; only workspace-local dependencies remain.

  • Live validation: ✅ go - 6 of 6 scenarios driven live against the product
Scenario Result Live Evidence
After restarting Flo, the main window restores its previous size, position, and maximized state. ✅ pass live Live window persistence and resume checks; Flo POS before restart with window geometry set
After restarting Flo from fullscreen, the main window returns in fullscreen with its prior normal bounds preserved. ✅ pass live Live window persistence and resume checks; Flo POS in fullscreen before restart
When Flo receives a child-process launch failure, its log line and telemetry event include Electron's system error code. ✅ pass live Live child-process diagnostics and failed-window recovery checks
When main-window load retries are exhausted, Flo destroys the failed window before creating its replacement. ✅ pass live Live child-process diagnostics and failed-window recovery checks
After a system resume, the visible main window receives the one-pixel resize nudge and returns to its original size. ✅ pass live Live window persistence and resume checks
The existing macOS title-bar behavior and legacy title-bar-mode call remain usable while the runtime probe creates its observer window with an options override. ✅ pass live Electron 44.5.1 title-bar runtime probe; test:titlebar-window-options

Flo POS before restart with window geometry set
Flo POS in fullscreen before restart

Evidence: Electron 44.5.1 title-bar runtime probe
INFO | environment | platform=darwin electron=44.5.1
PASS | mode-resolution: real environment decision matches contract | resolved=native-overlay (platform=darwin, electronMajor=44, overlayApiPresent=false)
PASS | mode-resolution: missing overlay API fails closed to html-fallback on Windows/Linux | overlayApiPresent=false -> html-fallback on win32/linux
PASS | mode-resolution: macOS resolves to native-overlay even without overlay API | platform=darwin -> native-overlay
PASS | mode-resolution: pre-33 Electron fails closed to html-fallback | electron 32.x -> html-fallback
PASS | mode-resolution: unknown platform fails closed to html-fallback | platform=sunos -> html-fallback
PASS | fallback-options: html-fallback builds without titleBarOverlay | titleBarOverlay present=false
PASS | fallback-options: titleBarStyle stays hidden/hiddenInset in fallback | titleBarStyle=hiddenInset
PASS | window-creation: main window created with resolved mode | mode=native-overlay
PASS | overlay-config: real macOS BrowserWindow receives hiddenInset and centered traffic lights | titleBarStyle=hiddenInset trafficLightPosition={"x":16,"y":14}
PASS | window-action: unsupported verbs are rejected | action='explode' rejected
PASS | window-action: minimize via IPC verb works | isMinimized()=true after minimize
PASS | window-action: toggle-maximize via IPC verb maximizes | isMaximized()=true
PASS | window-action: toggle-maximize restores | isMaximized()=false after second toggle
SUMMARY | 13/13 checks passed
Evidence: Live window persistence and resume checks

Running 3 tests using 1 worker

(node:38331) Warning: The 'NO_COLOR' env is ignored due to the 'FORCE_COLOR' env being set.
(Use `node --trace-warnings ...` to show where the warning was created)


[1/3] [electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:35:5 › main window restores its size, position, and maximized state after restart
[electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:35:5 › main window restores its size, position, and maximized state after restart
[Native Electron] 13:35:02.735 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:35:02.742 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

LIVE WINDOW PERSISTENCE | maximized=true normalBounds={"x":96,"y":56,"width":1100,"height":780}

[Native Electron] 13:35:06.494 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:35:06.501 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

[2/3] [electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:69:5 › main window restores fullscreen state after restart
[electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:69:5 › main window restores fullscreen state after restart
[Native Electron] 13:35:14.126 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:35:14.137 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

LIVE WINDOW PERSISTENCE | fullscreen=true normalBounds={"x":100,"y":60,"width":1080,"height":770}

[Native Electron] 13:35:18.111 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:35:18.116 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

[3/3] [electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:171:5 › resume event retains the main window one pixel repaint nudge
[electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:171:5 › resume event retains the main window one pixel repaint nudge
[Native Electron] [Window] System resumed from sleep, forcing repaint

LIVE RESUME REPAINT | initialSize=1400,900 setSizeCalls=[[1401,900],[1400,900]]

[Native Electron] 13:35:24.617 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:35:24.624 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

  3 passed (27.7s)
Evidence: Live child-process diagnostics and failed-window recovery checks

Running 2 tests using 1 worker

(node:18542) Warning: The 'NO_COLOR' env is ignored due to the 'FORCE_COLOR' env being set.
(Use `node --trace-warnings ...` to show where the warning was created)


[1/2] [electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:100:5 › child process failure log and telemetry retain Electron system error code
[electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:100:5 › child process failure log and telemetry retain Electron system error code
[Native Electron] 13:33:28.255 › [Process] Child process gone: Utility launch-failed 1 systemErrorCode=2

[Native Electron] [Process] Child process gone: Utility launch-failed 1 systemErrorCode=2

LIVE CHILD PROCESS DIAGNOSTICS | event={"anon_id":"5ede3c5b-4759-497f-9a14-a5dfe98152aa","app":"flocafe","app_version":"3.12.22","event_type":"child_process_gone","platform":"darwin","run_mode":"dev","install_source":"dev","currency":"CAD","payload":{"type":"Utility","reason":"launch-failed","exitCode":1,"systemErrorCode":2,"serviceName":"live-validation-child"}} | log=[2026-10-06 13:33:28.255] [error] [Process] Child process gone: Utility launch-failed 1 systemErrorCode=2

[Native Electron] 13:33:28.483 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:33:28.489 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

[2/2] [electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:144:5 › retry exhaustion destroys the failed main window before replacement creation
[electron-desktop] › e2e/desktop/live-electron-change.electron.spec.ts:144:5 › retry exhaustion destroys the failed main window before replacement creation
[Native Electron] 13:33:30.772 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.773 › [Window] Retrying loadURL in 375ms (attempt 1/10)...

[Native Electron] 13:33:30.773 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.773 › [Window] Retrying loadURL in 562.5ms (attempt 2/10)...

[Native Electron] 13:33:30.773 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.773 › [Window] Retrying loadURL in 843.75ms (attempt 3/10)...

[Native Electron] 13:33:30.774 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.774 › [Window] Retrying loadURL in 1265.625ms (attempt 4/10)...

[Native Electron] 13:33:30.774 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.775 › [Window] Retrying loadURL in 1898.4375ms (attempt 5/10)...

[Native Electron] 13:33:30.775 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.775 › [Window] Retrying loadURL in 2000ms (attempt 6/10)...

[Native Electron] 13:33:30.775 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.775 › [Window] Retrying loadURL in 2000ms (attempt 7/10)...

[Native Electron] 13:33:30.776 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.776 › [Window] Retrying loadURL in 2000ms (attempt 8/10)...

[Native Electron] 13:33:30.776 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.776 › [Window] Retrying loadURL in 2000ms (attempt 9/10)...

[Native Electron] 13:33:30.776 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.776 › [Window] Retrying loadURL in 2000ms (attempt 10/10)...

[Native Electron] 13:33:30.776 › [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] [Window] Failed to load: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/

[Native Electron] 13:33:30.776 › [Window] Exhausted loadURL retries (10) for http://localhost:32626/pos/

[Native Electron] 13:33:30.777 › [Window] Load retry exhaustion: -102 ERR_CONNECTION_REFUSED http://localhost:32626/pos/ retries=10

LIVE FAILED WINDOW RECOVERY | {"failureEvents":11,"oldDestroyedWhenReplacementCreated":true}

[Native Electron] 13:33:31.067 › [Lifecycle] Cleanup started

[Native Electron] [Flo] Running cleanup...

[Native Electron] [Server App] HTTP server stopped

[Native Electron] [Server] HTTP/WebSocket server stopped

[Native Electron] [KDS Server] HTTP/WebSocket server stopped

[Native Electron] [DB] Database closed

[Native Electron] 13:33:31.072 › [Lifecycle] Cleanup completed

[Native Electron] [Flo] Goodbye!

  2 passed (8.5s)

Pipeline

Updates from git push no-mistakes

✅ **intent** - passed

✅ No issues found.

✅ **Rebase** - passed

✅ No issues found.

✅ **Review** - passed

✅ No issues found.

✅ **Test** - passed

✅ No issues found.

  • Live validation: ✅ go - 6 of 6 scenarios driven live against the product
Scenario Result Live Evidence
After restarting Flo, the main window restores its previous size, position, and maximized state. ✅ pass live Live window persistence and resume checks; Flo POS before restart with window geometry set
After restarting Flo from fullscreen, the main window returns in fullscreen with its prior normal bounds preserved. ✅ pass live Live window persistence and resume checks; Flo POS in fullscreen before restart
When Flo receives a child-process launch failure, its log line and telemetry event include Electron's system error code. ✅ pass live Live child-process diagnostics and failed-window recovery checks
When main-window load retries are exhausted, Flo destroys the failed window before creating its replacement. ✅ pass live Live child-process diagnostics and failed-window recovery checks
After a system resume, the visible main window receives the one-pixel resize nudge and returns to its original size. ✅ pass live Live window persistence and resume checks
The existing macOS title-bar behavior and legacy title-bar-mode call remain usable while the runtime probe creates its observer window with an options override. ✅ pass live Electron 44.5.1 title-bar runtime probe; test:titlebar-window-options
  • npm ci
  • npm run build
  • npm run build:frontend
  • npm run test:titlebar-window-options
  • node_modules/.bin/electron tests/platform-titlebar-runtime-probe.cjs
  • playwright test --config=playwright.electron.config.ts --project=electron-desktop e2e/desktop/live-electron-change.electron.spec.ts --grep 'child process failure|retry exhaustion' --reporter=line
  • playwright test --config=playwright.electron.config.ts --project=electron-desktop e2e/desktop/live-electron-change.electron.spec.ts --grep 'restores its size|restores fullscreen|resume event' --reporter=line
  • git diff --check and final git status --short
✅ **Document** - passed

✅ No issues found.

✅ **Lint** - passed

✅ No issues found.

✅ **Push** - passed

✅ No issues found.

Summary by CodeRabbit

  • New Features
    • The main window’s state is now preserved between launches, so it reopens with its previous size and position.
  • Bug Fixes
    • Improved recovery after a window fails, helping the app restore a working window.

…rocess error codes

With Electron 44 now the runtime (PR #963), use what it provides natively instead of leaving these gaps: the main window persists size, position, maximized and fullscreen state across launches via name flo-main and windowStatePersistence, rather than always opening at the hardcoded 1400x900.

child-process-gone now records details.systemErrorCode in the log and crash telemetry, so launch failures (ENOENT, permission errors, Windows error codes) are diagnosable instead of a bare non-zero exit.

recoverFailedWindow destroys the failed window before recreating it, so the unique window name and GPU resources are released first. createMainWindow keeps accepting a trailing TitleBarMode string for existing call sites and now also accepts an options override object.

The sleep/wake 1px repaint nudge is kept as defense-in-depth, and title-bar mode behavior is unchanged.
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Walkthrough

The changes update main-window option resolution, failed-window recovery order, and child-process error logs and telemetry. Documentation and tests also describe or check main-window persistence and options.

Changes

Desktop runtime updates

Layer / File(s) Summary
Main-window options and validation
main/window-options.ts, tests/platform-titlebar-runtime-probe.cjs, tests/titlebar-window-options.test.ts, docs/architecture/desktop-build.md
createMainWindow accepts title-bar mode and window-options arguments. Caller options override generated settings. The probe and tests check window names and persistence options. The documentation describes state persistence between launches.
Failed-window recovery
main/index.ts
Recovery destroys the failed window before creating its replacement.
Child-process diagnostics
main/index.ts
Child-process logs and telemetry include systemErrorCode.

Priority: ⬇️ Low

Estimated code review effort: 2 (Simple) | ~10 minutes

Change: Feature

Merge Risk: 🔵 Low · up to 21911

The new options API can create a window without renderer IPC when callers customize web preferences. The current production window is unaffected, so this is a bounded risk to address before relying on that override.

🚥 Pre-merge checks | ✅ 4 | ❌ 1

❌ Failed checks (1 warning)

Check name Status Explanation Resolution
Docstring Coverage ⚠️ Warning Docstring coverage is 25.00% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 4 functions across 4 files. (1 skipped: 1… Write docstrings for the functions missing them to satisfy the coverage threshold.
✅ Passed checks (4 passed)
Check name Status Explanation
Title check ✅ Passed The title clearly summarizes the main changes: Electron window persistence and diagnostics.
Description check ✅ Passed The description explains the intent, changes, scope, risks, compatibility decisions, and verification results. It omits some template sections, including the cross-cutting surfaces table and contribut…
Linked Issues check ✅ Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
Full details: Docstring Coverage

Explanation

Docstring coverage is 25.00% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 4 functions across 4 files. (1 skipped: 1 unsupported.)

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Actionable comments posted: 1


  • 🪄 Fix CodeRabbit comments on this PR
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Inline comments:
Review comments at @main/window-options.ts:
- Line 85: Update the BrowserWindow options merge in createMainWindow so
resolvedOptions cannot replace the generated webPreferences object. Separate
webPreferences overrides from the remaining window options, merge the overrides
while retaining the generated preload and isolation settings, and spread only
the remaining options into the constructor.

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📒 Files selected for processing (5)
  • docs/architecture/desktop-build.md
  • main/index.ts
  • main/window-options.ts
  • tests/platform-titlebar-runtime-probe.cjs
  • tests/titlebar-window-options.test.ts

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Comment thread main/window-options.ts Outdated
createMainWindow spread the caller options over the generated window options, so an options object carrying webPreferences replaced the generated object and silently dropped the preload along with contextIsolation, nodeIntegration and sandbox. Overriding a single preference would have left the renderer without window.electronAPI.

webPreferences is now destructured out of the overrides and merged ahead of the enforced preload and isolation settings, while the remaining options spread as before. Regression assertions cover both the merged preference and a non-webPreferences override.
@khaira777
khaira777 enabled auto-merge (squash) October 6, 2026 18:02
@khaira777
khaira777 merged commit f2f17bd into main Oct 6, 2026
16 checks passed
@khaira777
khaira777 deleted the feat/electron-44-window-and-telemetry-improvements branch October 6, 2026 18:07
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